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GhostCutter

A CoreXY diode laser cutter built on a 2020 aluminium extrusion frame.

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Overview

GhostCutter is a simple DIY coreXY designed laser cutter designed on a coreXY 3d printer like frame built for hotswap toolheads!

Inspiration/Motivation

The main inspo for this project was that most current laser cutter's on the market on aliexpress are cheap and crappy - none of them have an easy to use software/wifi/easy to use cam (lightburn looking at you)

I set out to design a machine that solves ALL of these problems WHILE being cheaper than all the 300 dollar machines!! I also wanted a laser cutter because well,, couldn't afford one for 1k

Setup Guide

This part is coming soon! Once I get the machine fully built I'll add instructions here + I've been working on a custom CAM software for this machine! (don't want to suffer using lightburn)

Sneak Peak (FluidBurn) - This software includes all the fancy features of lightburn while being easy to use and as intuitive as possible

Repo Link

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Specs

Parameter Value
Frame 2020 aluminium extrusion
Motion system CoreXY
Machine footprint 500x650mm
Cutting area ~400x400mm
Laser module LaserTree LT-80W-AA (10W optical)
Wavelength 450nm

BOM

Part Qty Source Cost (USD)
MGN12 linear rails 3 on hand $30
2020 aluminium extrusion 100mm 6 Core Electronics $70
17HS24-2104S NEMA 17 stepper motors 2 OMC StepperOnline $43
LaserTree LT-80W-AA laser module 1 LaserTree $131
Air assist pump 1 Sculpfun $69
Misc (pulleys x10, belts, screws) 3 aliexpress $30
3D printed parts NA print farm (on hand) $0
Total ~$347

Controller board, enclosure panels, acrylic bed slats, and safety goggles not yet costed above.

Bed Design

The bed uses a Clear acrylic slat design. This means that it uses a diode laser's inability to cut through clear acrylic as an advantage rather than a drawback. Slats slide into a 3D printed base with shallow grooves on one side and deep grooves on the other to form a slatted bed.

Laser Head

LT-80w-AA with a 10w Optical Output - This fits on to a hotswap head

Electronics

TBD

Enclosure

Laser rated acrylic

Safety

This machine uses a Class 4 laser. Permanent eye damage can occur in milliseconds.

  • Always wear wavelength-appropriate laser safety goggles (OD4+ at 450nm)
  • Operate only with enclosure panels in place
  • Never leave unattended during operation
  • Ensure that there is ventilation

Firmware & Softwareware

Component Software
Firmware TBD
Slicer/CAM Going to be custom

Progress Log

  • CAD — frame
  • CAD — CoreXY motion system
  • CAD — bed
  • CAD — laser head mount
  • CAD — enclosure
  • IRL — frame assembly
  • IRL — motion system
  • IRL — wiring & firmwareware
  • First cut

License

MIT

Made by Aarav J :D

About

A coreXY laser cutter from scratch!

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