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This is my custom hotend, featuring three 110W supervolcano heaters for quick heat-up times and thermal mass, and three M3 PT1000 thermistors for measuring temperature across the entire 60mm melt zone.

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2Mon/super-duper-volcano

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e8168d9 · · Jan 28, 2026

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super-duper-volcano

This is my custom hotend, featuring three 110W supervolcano heaters for quick heat-up times and thermal mass, and three M3 PT1000 thermistors for measuring temperature across the entire 60mm melt zone. The block is made out of nickel-plated copper, and the heatsink is made of aluminum.

I made this because I wanted to make a new hotend for my Voron, without compromising flow rate. This hotend has one of the largest melt zones ever made, and should be able to push at least 80mm/s^3 of ABS out of a .4mm nozzle. This will require a custom toolhead, which I will be designing later.

Its done!! Huge thanks to everyone who made this project possible, especially @tortlegod, @ruiqimao, @dr.ooof, and lastly PCBWAY, who sponsored the SLM parts for this project!!!! Video coming soon 👀

Screenshot 2026-01-27 at 7 48 35 PM Screenshot 2025-11-09 at 1 52 34 PM
Product Name Link Price Quantity Total
SuperVolcano Heaters Link 3.75 3 11.25
M3 Thermistor Link 12.43 3 37.29
Smooth Heatbreak Link 1.89 1 1.89
Hardened Steel Nozzle Link 4.60 1 4.60
PEEK m2x20 Link 3.22 1 3.22
CNC Parts BEING SPONSORED 0 1 0
M3 Grub Screw Link 1.34 1 1.34

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This is my custom hotend, featuring three 110W supervolcano heaters for quick heat-up times and thermal mass, and three M3 PT1000 thermistors for measuring temperature across the entire 60mm melt zone.

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