Skip to content

A manually moved theatre spotlight, for Hack Club's Highway event

Notifications You must be signed in to change notification settings

GingerGigiCat/highway-followspot

Folders and files

NameName
Last commit message
Last commit date

Latest commit

7a26332 · · Aug 22, 2025

History

91 Commits
Jul 29, 2025
Jul 24, 2025
Jul 25, 2025
Aug 14, 2025
Jul 25, 2025
Aug 22, 2025
Jul 25, 2025
Aug 15, 2025
May 20, 2025
May 20, 2025
Jul 24, 2025
Jul 25, 2025

Repository files navigation

HIGHLIGHT!

Highlight is my followspot i've designed for hack club's highway hardware event

image

A followspot is a type of spotlight used in theatre which is manually controlled and pointed at an actor. They normally have brightness and zoom controls, which mine has!

It has:

  • An over 100W white LED COB chip for over 17000 lumens of light output (Max. 150W, real max depends on how much heat the led dissipates as i'll have to limit it so it can't overheat and die)
  • An upcycled camera lens no longer good enough for photography but perfect for a beam of light
  • Motorised lens control with manual control if desired and zoom recall
  • Digital constant current LED dimming (so no flickering from PWM)
  • USB-C for computer control of brightness and zoom
  • Fully open source everything
  • 3 programmable buttons and a fader
  • Automatic brightness reduction if the LED gets too hot
  • A light on the control panel to give feedback, like if the main LED is too hot or the lens is being pushed too far

The body is 3D printed in PETG but it could be made out of a better material if you feel like it, and the legs are plywood, and of course the lens is glass.

Here's the onshape link! https://cad.onshape.com/documents/9e98bdcd2562c04de815ecc5/w/89c7868c82d5394c068b4491/e/8808e6d7c01ac629712aeab9?renderMode=0&uiState=6882b91ba27d1511c88b33103310

Why?

I wanted my GCSE Design and Technology project to be a spotlight, but my DT teacher said no and told me to downsize it to a desk lamp. It got me a good grade, but it's not what I wanted to make, so I'm taking the opportunity to make what I want to make, with an LED bright enough to blind my DT teacher! (/j....) I'm going to take inspiration from my project, as I do like the general hexagonal design of it (see below)

PXL_20250429_132238411 MP

I have a passion for the technical parts of theatre, so making this was rather an obvious choice for me

PCB

PCB

Wiring Diagram

(Made in GIMP :))

wiring_diagram

More pictures :)

image image image

Bill of Materials

Vendor Name (link) Description Price (Digikey With VAT) Price (Local) Price (LCSC) Price(Other) Notes
digikey XLG-150-H-AB 150W 27-56V led driver £31.04 x
LCSC IRM-10-5 10W 5V psu x 6.38 $4.32
digikey SPU03L-12 3W 5v to 12v conerter £4.51
digikey ‎CXM-32-50-80-54-AC00-F2-5‎ 50-56V up to 200W LED £21.78 x
digikey K104K15X7RF5TL2 0.1uF tht capacitor £0.22
digikey "885012210006" 10nF smt capacitor £0.46
digikey PTA6043-2010CIB502 5K slide potentiometer £1.70 x?
LCSC ETA-G-K-24-200cm 2m K-type thermocouple bare wires $4.56
LCSC MAX31855KASA+T MAX31855 thermocouple amplifier chip x 8.28 $2.33
digikey Wuerth elektronik screw pin terminal Screwy terminal block for 2 pins for thermocouple £0.32
digikey xiao rp2040 xiao rp2040 microcontroller £4.15 x
digikey PC817X2NSZ9F pc817 optocoupler/optoisolator £0.24 x $0.38=£0.28 (LCSC minimum order quantity is 5, for just one it would be $0.07 but alas)
40 ohm resistor for led (I have already) £0.05 (estimate price)
Red led (I have already) ~5p if you buy?
80-100 ohm resistor for optocoupler (will get locally) £0.05 (estimate price)
3x cherry style keyboard switches and keycaps (I have already) ~5p if you buy?
2.5A fuse - possibly 5x20mm (will get locally) £0.10 (estimate price)
SG90 servo motor (I have already)
LCSC Legion RT-C14B-H1+SS11-1BB iec panel mount input with fuse and switch integrated x 1.45 $1.46 LCSC one has a switch too!
digikey xiao pin headers 7 pin headers for xiao rp2040, as well as for the servo £0.22 (might get locally)
digikey molex 47053-1000 4 pin fan header £0.43 x
digikey ATS-HP-F9L200S70W-014 200mm long 10.5mm wide ~60W heat pipe - 3 OF THEM £12.90
amazon 1kg sunlu black petg filament 1kg black PETG sunlu filament, for more heat resistance £8.75 (i'm splitting the cost with a friend so i only get 1kg and pay £8.75 for it, normally it would be about £12)
vinted Cooler master hyper 212 evo heatsink with fan £9.71 (previously fb marketplace but the one i was going to get sold)
amazon 10g Silicone EC360 Thermal Glue Thermally conductive adhesive for attaching heat pipes £5.99
50x85mm 3mm mdf free
about 40 m4 bolts and nuts (12mm long mostly but some might be longer) £6 (estimate price)
2 m10 bolts and nuts £6.00
about 400x200mm of thick plywood free
JLCPCB The pcb!!! £12.00
$12.45 Just parts cost
shipping stuff $10.40 Shipping cost
Total £78.18 $22.85=£16.73 £48.94 £144.25
cheaper!
Total total (manual value input) $195.39

(I am willing to cover the amount i've gone over budget if i have to)

About

A manually moved theatre spotlight, for Hack Club's Highway event

Resources

Stars

Watchers

Forks

Releases

No releases published

Packages

No packages published