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GreeniusGenius/TWSUDiySynthKit

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About

  • This product is borne out of an original synthesiser kit built by the now bankrupt Tech Will Save Us company.
  • The solderless breadboard nature of it frustrated me, and the lack of room to add a microcontroller for MIDI functionality on the breadboard made it unusable for how I would wish to use it.
  • Then I got bored whilst designing it, and decided I'd turn it into a Pi Pico (2(W)) dev board too.
  • That way I can prototype all of my projects in a single multipurpose board.
  • It supports a Raspberry Pi standard hat.
  • It supports a Raspberry Pi Pico bonnet.
  • The second Pi you see in the renderings is actually where two headers will go allowing bonnets to be attached like eInk displays
  • It supports Adafruit Stemma QT and Stemma connectors - which are perfect for prototyping using breakout boards due to the reliable solderless connections.
  • It lets me try out the usage of jumpers to bypass voltage dividers reducing potential PCB revisions required due to calculation errors. Centred Image Left Hand Image Right Hand Image PCB View The PCB is a cost-effective two layer design with ground pours and high density of via stitching reduce ground loops and EMI. Schematic View Plated and grounded mounting holes are used to allow easy multimeter probing and increase durability. Case View Case View No Lid Case View No PCB The case shields the synthesiser board and Pi Pico (2(W)) whilst the bonnet, hat, and JST connectors for peripherals are easily accessible

Bill of Materials

Reference Qty Value Datasheet Link / URL Manufacturer Manufacturer_Part_Number Price (GBP) GBP/USD Price (USD) Justification
R1, R2 2 2k 16mm Potentiometer https://static.rapidonline.com/pdf/65-1480.pdf https://www.rapidonline.com/omeg-eco2k2lin-2k2-linear-single-16mm-control-pot-65-1401 Omeg ECO2K2LIN £1.75  $              1.36p;         1.36 USD 2.38 For the volume control and adjustment of the midi volume too
R3, R6 2 470k 16mm potentiometer https://static.rapidonline.com/pdf/65-1400e.pdf https://www.rapidonline.com/omeg-ecoswx470klin-470k-eco-16mm-linear-switched-control-65-1494 Omeg ECOSWX470KLIN £2.57  $              1.36p;         1.36 USD 3.49 For the input for the synthesizer
J6 1 JST XH p2.54mm 4 pin 20cm long wire and connector https://www.aliexpress.com/item/1005007460897865.html#nav-specification https://www.aliexpress.com/item/1005007460897865.html Generic ~ £0.75  $              1.36p;         1.36 USD 1.02 Cables for the PCB mount JST connectors to attach accessories
J8 1  JST SH 1.0mm 4 pin 300mm wire and conenctorctor https://www.aliexpress.com/item/1005007218127653.html?spm=a2g0o.productlist.main.1.63d76305UmTvS8&algo_pvid=8017bda6-71a1-4b7b-932a-028b233ec6b2&algo_exp_id=8017bda6-71a1-4b7b-932a-028b233ec6b2-0&pdp_ext_f=%7B%22order%22%3A%221971%22%2C%22eval%22%3A%221%22%7D&pdp_npi=4%40dis%21GBP%210.59%210.59%21%21%215.53%215.53%21%40210390c917491563321605448e615d%2112000039871029577%21sea%21UK%210%21ABX&curPageLogUid=Gzq5NMQj9i6H&utparam-url=scene%3Asearch%7Cquery_from%3A3Asearch%7Cquery_from%3A https://www.aliexpress.com/item/1005007218127653.html Generic ~ £0.81  $              1.36p;         1.36 USD 2.21
J7 1 JST PH 2.0mm 4 pin connector https://www.aliexpress.com/item/32959854422.html#nav-description https://www.aliexpress.com/item/32959854422.html Generic ~ £1.63  $              1.36p;         1.36 USD 1.91
J8 2 JST PH 2.0mm 3 pin connector https://www.aliexpress.com/item/32959854422.html#nav-description https://www.aliexpress.com/item/32959854422.html Generic ~ £1.41  $              1.36p;         1.36 USD 1.91
J2 1 JST XH p2.54mm 2 pin 20cm long wire and connector https://www.aliexpress.com/item/1005007460897865.html#nav-specification https://www.aliexpress.com/item/1005007460897865.html Generic ~ £0.75  $              1.36p;         1.36 USD 1.02
J6 1 16mm 3V LED Button https://www.aliexpress.com/item/1005008024309525.html#nav-specification https://www.aliexpress.com/item/1005008024309525.html Generic ~ £1.26  $              1.36p;         1.36 USD 1.71 Push to pair bluetooth
USB-A to Micro-USB cable 0.9m https://www.amazon.co.uk/dp/B0711PVX6Z?th=1 https://www.amazon.co.uk/dp/B0711PVX6Z Amazon Basics ~ £3.16  $              1.36p;         1.36 USD 4.29 Genuinely run out of Micro USB cables - happy to find a cheaper one if necessary as long as it does data
PCB 1 5 PCBs (minimum JLCPCB order) ~ jlcpcb.com JLCPCB ~ £23.35  $              1.36p;         1.36 USD 31.71 The PCB
Total Price £37.44 USD 51.65
Reference Qty Value DNP Exclude from BOM Exclude from Board Footprint Datasheet JLCPCB ID Manufacturer Manufacturer_Part_Number
-------------------------------- ------- ---------------------------- ------- -------------------- ---------------------- ---------------------------------------------------------------- ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ------------- ------------------------------------- ----------------------------
R5 1 2k_0603 PCM_Resistor_SMD_AKL:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder https://www.vishay.com/doc?60018 C2076992 Vishay M55342E12B2B00RT5
R8,R9 2 10k_0603 PCM_Resistor_SMD_AKL:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder https://www.vishay.com/doc?28758 C2130614 Vishay TNPW060310K0FHEA
R4,R7 2 1k_0603 PCM_Resistor_SMD_AKL:R_0603_1608Metric_Pad1.05x0.95mm_HandSolder https://www.mouser.co.uk/datasheet/2/385/SEI_RMCF_RMCP-3077565.pdf C4130738 SEI Stackpole RMCF0603JG1K00
R13 1 1k_1210 PCM_Resistor_SMD_AKL:R_0603_1608Metric_Pad1.05x0.95mm_HandSolder https://4donline.ihs.com/images/VipMasterIC/IC/PANA/PANA-S-A0012789169/PANA-S-A0012789169-1.pdf?hkey=CECEF36DEECDED6468708AAF2E19C0C6 C20024203 Yageo ERJ-T14LK102U
C7 1 10uf Electrolytic Capacitor PCM_Capacitor_THT_AKL:CP_Radial_D6.3mm_P2.50mm https://industrial.panasonic.com/cdbs/www-data/pdf/RDF0000/ABA0000C1059.pdf C1583769 Panasonic ECE-A1HKS100B
R12 1 68R_1210 PCM_Resistor_SMD_AKL:R_0603_1608Metric_Pad1.05x0.95mm_HandSolder https://www.mouser.co.uk/datasheet/2/447/PYu_AC_51_RoHS_L_11-3418659.pdf C230487 Yageo AC1210JR-0768RL
U1 1 NE556 Package_DIP:DIP-14_W7.62mm_Socket_LongPads http://www.ti.com/lit/ds/symlink/ne556.pdf C66175 Texas Instruments NE556N
A1 1 RaspberryPi_Pico_2W Module_RaspberryPi_Pico:RaspberryPi_Pico_W_SMD https://datasheets.raspberrypi.com/picow/pico-2-w-datasheet.pdf Raspberry Pi Foundation SC1633
J8 1 Conn_01x04_Socket Connector_JST:JST_SH_SM04B-SRSS-TB_1x04-1MP_P1.00mm_Horizontal https://www.mouser.co.uk/datasheet/2/564/eGH-3477624.pdf C7279904 Japan Solderless Terminals SM04B-GHMG-TB-(LF)(SN)
J6 1 Conn_01x04_Socket Connector_JST:JST_XH_S4B-XH-A-1_1x04_P2.50mm_Horizontal https://www.mouser.co.uk/datasheet/2/564/eXH-3476786.pdf C163037 Japan Solderless Terminals S4B-XH-A-1(LF)(SN)
R3,R6 2 ECO2K2LIN Connector_JST:JST_XH_S3B-XH-A-1_1x03_P2.50mm_Horizontal https://static.rapidonline.com/pdf/65-1400e.pdf, bsp;https://www.mouser.co.uk/datasheet/2/564/eXH-3476786.pdf C163036 Japan Solderless Terminals S3B-XH-A-1(LF)(SN)
R1,R2 2 ECOSWX470KLIN Connector_JST:JST_XH_S3B-XH-A-1_1x03_P2.50mm_Horizontal https://static.rapidonline.com/pdf/65-1494.pdf, bsp;https://www.mouser.co.uk/datasheet/2/564/eXH-3476786.pdf C163036 Japan Solderless Terminals S3B-XH-A-1(LF)(SN)
J7 1 Conn_01x04_Socket Connector_JST:JST_PH_S4B-PH-K_1x04_P2.00mm_Horizontal https://www.mouser.co.uk/datasheet/2/564/JST_B4B_PH_SM4_TB_LF_SN_ePH-3481264.pdf C157926 Japan Solderless Terminals S4B-PH-K-S(LF)(SN)
J9,J10 2 Conn_01x03_Socket Connector_JST:JST_PH_S3B-PH-K_1x03_P2.00mm_Horizontal https://www.mouser.co.uk/datasheet/2/564/JST_B4B_PH_SM4_TB_LF_SN_ePH-3481264.pdf C157929 Japan Solderless Terminals Commercial S3B-PH-K-S(LF)(SN)
J2 1 Conn_01x02 Connector_JST:JST_XH_S2B-XH-A-1_1x02_P2.50mm_Horizontal https://www.mouser.co.uk/datasheet/2/564/eXH-3476786.pdf C157931 Japan Solderless Terminals S2B-XH-A(LF)(SN)
C4,C5,C6 3 0.1uF_0603_16V Capacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolder https://www.mouser.co.uk/datasheet/2/585/MLCC-1837944.pdf C6766062 Samsung Electro-Mechanics CL31B104KBCNNND
C1,C3,C9,C10,C11,C12,C13,C14 8 0.1uF Capacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolder https://www.mouser.co.uk/datasheet/2/585/MLCC-1837944.pdf C6766062 Samsung Electro-Mechanics CL31B104KBCNNND
C2,C8 2 10nF_0603_25V Capacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolder https://www.mouser.co.uk/datasheet/2/585/MLCC-1837944.pdf C16196152 Samsung Electro-Mechanics CL31B103KHFNFNE
TP1,TP2 2 TestPoint TestPoint:TestPoint_Pad_D2.5mm ~
NT1,NT2,NT3 3 NetTie_2 Excluded from BOM NetTie:NetTie-2_SMD_Pad0.5mm ~
J14 1 Conn_01x04_Socket Connector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_Vertical ~
J11,J12 2 Conn_01x03_Socket Connector_PinSocket_2.54mm:PinSocket_1x03_P2.54mm_Vertical ~
J5 1 Raspberry_Pi_2x20_PTH Connector_PinHeader_2.54mm:PinHeader_2x20_P2.54mm_Vertical https://www.raspberrypi.org/documentation/hardware/raspberrypi/schematics/rpi_SCH_3bplus_1p0_reduced.pdf
J3,J4 2 Conn_01x07_Pin Connector_PinSocket_2.54mm:PinSocket_1x07_P2.54mm_Horizontal ~
J1 1 Conn_02x02_Counter_Clockwise Connector_PinSocket_2.54mm:PinSocket_2x02_P2.54mm_Horizontal ~
H5,H6,H7,H8,H9,H10,H11,H12 8 MountingHole_Pad Excluded from BOM MountingHole:MountingHole_2.7mm_M2.5_DIN965_Pad ~
H1,H2,H3,H4 4 MountingHole_Pad Excluded from BOM MountingHole:MountingHole_2.2mm_M2_DIN965 ~
A2 1 RaspberryPi_Pico_W Excluded from BOM Module_RaspberryPi_Pico:RaspberryPi_Pico_Common_MountingHoles https://datasheets.raspberrypi.com/picow/pico-w-datasheet.pdf
FileName Quantity Price
InitialBaseBoard Base.step 1 $17.16
InitialBaseBoard Lid.step 1 $7.78

Notes: The .csv file contains the PCB mounted bill of materials. The ExtraBOM contains the wiring needed to connect etc. The link to the mouser basket is here: : https://www.mouser.co.uk/ProjectManager/ProjectDetail.aspx?AccessID=711d47ef2e

Mouser components + shipping to United Kingdom is £24.41 or US$33.12

Components in .xlsx are £43.17 or US$59.46

3D Printed Casing is about US$24.94 (£18.41) + at least US$16.10 (£11.88) shipping from PCBWay for a total of £30.29 and US$41.04

Therefore the total cost is £97.87 and US$133.62.

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