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👁️‍🔥 The-Eye-of-Sauron- Shrihan Desai

Onshape link: https://cad.onshape.com/documents/9f2aa962d7b83d37e38ac7b2/w/2f9f2d3ff7dd2a266472237b/e/dd0ed3a032659682447773a6?renderMode=0&uiState=69c943f374187d961a3899439943

I've been watching The Lord of the Rings and the Lego batman movie and I got intrested in building a mini Eye of Sauron that I can put in my room. This is my project to create that. Inspo::

Screenshot

Overview

The Eye of Sauron is a small hardware project designed to house an AliExpress video sphere inside a custom 3D‑printed shell. When the sphere is assembled, it plays a looping animation that creates the appearance of a glowing eye. The project focuses on cost‑efficient part selection and clean mechanical design rather than electronics or firmware.

The final model is intentionally simplified to stay within a strict budget while still capturing the visual character of the original inspiration

Key Features

  • Custom 3D‑printed shell designed to frame a spherical display
  • Support for looping video animations
  • Lightweight, compact form factor suitable for a desk or shelf
  • Minimal hardware required for assembly
  • Hardware-only/3d printing only so it is easy for anyone to replicate

Engineering & Designsign

3D-Printed Holder

CAD Model
Screenshot
Initial work focused on sourcing a suitable video sphere and creating the shape of the shell. My experience with structural CAD from earlier projects helped me with the part breakdown and assembly.

Final Model

Here is my final predicted model. To see the "final assembly", check the tab above. ( I also added the CAD for the ball in the assembly.It doesnt matter though because that part will come fully assembled.)

Screenshot

Bill of Materials (BOM)

Item Cost
3D Video Crystal Ball DIY Memory Ball (I have a new customer deal) $24.22
The CAD (I will pay for this) $0
Total $24.22 (~$25)
Not including shipping. I'm going to need that as well

All materials were selected based on availability, strength, adjustability, and cost efficiency. This took me too long to budget.

Assembly Summary

  1. Print all shell components according to the CAD files.
  2. Load a looping animation onto the sphere
  3. Place the video sphere into the central housing.
  4. Power the device and verify alignment and fit.
  5. When your done, just pack it up in any backpack you have!

What I Learned

  • Designing load-bearing 3D-printed parts
  • Balancing costs with strength and adjustablity
  • Documenting my full project clearly and percisely (Even though it was just 3-5 entries)

Future Improvements

  • Increased wall thickness for improved durability
  • A more detailed outer shell to better match the original picture
  • An completely different base for the tower
  • Custom animation sets tailored to the geometry of the shell

The grant will be used to purchase the memory ball, assemble my final version, and check the design through real-world testing (AKA just putting it in my room).

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