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ANSHUMANDOCX/Spot-Welder-with-MCU

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Spot Welder with MCU

Description

  • This is a Mosfet Based Spot welder made using IRFB7430 mosfet paired with a OLED display, rotary encoder and ATMEGA328P IC. This is a projet inspired by This Project
  • This is a two PCB Design and made such that one can order the PCB as a whole and has to separate the PCBs by Cutting manually to save cost.
  • It has two Aluminum parts that attach to the PCB since the circuit will be dealing high current of about 400A in a single pulse
  • The pulse timing can be adjusted using the rotary encode and is very simple to use.
  • It has a onboard programmer for the ease of programming the board
  • Flash using Arduino IDE with ATmega328P bootloader and 9600 baud rate
  • The Code is not tested yet on my design

Parts used

  • IRFB7430 Mosfet
  • Atmega328p as the MCU
  • 0.96 128x64 oled display
  • ABR-PR-12APBTX90 Amaron 12v 9Ah Battey for high short pulse current
  • 6AWG wire to handle the high current
  • 4010 fan
  • 2mm solid copper wire

Usage guide

We need to connect the GND of the Battery from the IN sign and connect to the U shaped aluminium portion followed by the rectangular aluminium block as one of the probes the other probe will the positive terminal of the battery.

PCB Schematic and CAD

Screenshot 2026-03-18 173154 Screenshot 2026-03-18 182859 Screenshot 2026-03-18 183110 Screenshot 2026-03-19 000905 Screenshot 2026-03-19 000851 Screenshot 2026-03-18 234639

Build

WhatsApp Image 2026-06-11 at 12 53 13 AM WhatsApp Image 2026-06-11 at 12 53 09 AM WhatsApp Image 2026-06-11 at 12 53 09 AM (1) WhatsApp Image 2026-06-11 at 12 53 10 AM WhatsApp Image 2026-06-11 at 12 53 10 AM (2) WhatsApp Image 2026-06-11 at 12 53 10 AM (3) WhatsApp Image 2026-06-11 at 12 53 11 AM (1) WhatsApp Image 2026-06-11 at 12 53 11 AM (2) https://drive.google.com/file/d/1lwMrrw48pk1E9WbPoM3kms2gutVuB4EL/view?usp=sharing

BOM

Name Purpose Cost Per Item (USD) Quantity Total (USD) Link Distributor
SHIPPING JLC+LCSC SHIPPING 10.00 1 10.00 LINK LCSC, JLC
Aluminum parts+ PCB PCB + Aluminum Block 6.00 1 6.00 LINK JLCCNC, JLCPCB
FAN to disspate heat 0.70 1 0.70 LINK Maker Bazar
Passive Component Resistor diodes and Capacitor 6.06 1 6.06 LINK LCSC
6AWG wire Heavy duty wires 4.73 1 4.73 LINK Maker Bazar
Battery 9ah the battery 18.25 1 18.25 LINK Flipkart
MCP1407-E/SN gate driver 1.75 1 1.75 LINK LCSC
5.0SMDJ13A diode 0.42 4 1.70 LINK LCSC
IRFB7430PBF(UMW) Mosfets 0.44 10 4.43 LINK LCSC
CH340K USB UART 0.62 1 0.62 LINK LCSC
Oled to show the timer 2.17 1 2.17 LINK LCSC
Rotary encoder to set the timer 1.42 1 1.42 LINK LCSC
3.3uH 20mΩ Inductor Inductor 0.71 1 0.71 LINK LCSC
TPS563201DDCT Regulator 0.46 1 0.46 LINK LCSC
ATMEGA328P-AU MCU 2.17 1 2.17 LINK LCSC
Grand Total 63.17

About

this is a spot welder for 18650 batteries made using mosfets along with a atemga328p and rotary encoder along with a display and a 12v lead acid battery

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